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·2025
Advanced Polymer Dry Etching Processes for Enhanced Cu/Polymer Hybrid Bonding
J.H. Kim, Nam Ki Hwang, Seul Ki Hong, Min Ju Kim, Jong Kyung Park
IF 3IEEE Transactions on Components Packaging and Manufacturing Technology
초록

As semiconductor devices continue to demand higher performance and density, Cu/polymer hybrid structures have gained significant attention due to their potential to replace conventional SiO₂ dielectrics. In this study, we explore the optimization of dry etching processes for 1,3,5-trimethyl-1,3,5-trivinyl cyclotrisiloxane (pV<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>D<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>) a low-dielectric constant polymer (k=2.2), used in Cu/polymer hybrid structures. By employing initiated Chemical Vapor Deposition (iCVD) high purity, pV<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>D<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub> thin films with a thickness of 200 nm were deposited. Various gas mixtures, including O₂, CF₄, and Ar, were used for dry etching to evaluate the optimal etching conditions. Results show that the most anisotropic etching occurred with an O₂/Ar gas mixture, achieving an etching depth of 200 nm and near-vertical sidewalls. Detailed analysis of the etching mechanism was conducted using Gibbs free energy calculations and X-ray photoelectron spectroscopy (XPS). The findings of this study provide valuable insights into the fabrication of high-density, high-performance Cu/polymer hybrid structures for next-generation semiconductor devices.

키워드
Materials sciencePolymerDry etchingEtching (microfabrication)Composite materialNanotechnologyChemical engineeringEngineering
타입
article
IF / 인용수
3 / 1
게재 연도
2025