Suppressing Metal Dissolution in Multi‐Grained Catalysts Through Intragrain Atomic Ordering for Stable Fuel Cells
Eungjun Lee, Haneul Jin, Hyesung Jo, Myeong‐Geun Kim, Jae Hyun Park, Jaeyoon Baik, Jong Hyeok Park, Jue‐Hyuk Jang, Seung‐hoon Kim, Dong Wook Lee, Jihyun Choi, Jungho Ryu, Daeil Choi, Ju‐Young Kim, Sang Moon Kim, Yung‐Eun Sung, Kug‐Seung Lee, Docheon Ahn, Yongsoo Yang, Dong Won Chun, Sung Jong Yoo
IF 26.8
Advanced Materials
Rational design of catalytic nanomaterials is essential for developing high-performance fuel cell catalysts. However, structural degradation and elemental dissolution during operation pose significant challenges to achieving long-term stability. Herein, the development of multi-grained NiPt nanocatalysts featuring an atomically ordered Ni<sub>3</sub>Pt<sub>5</sub> phase within intragrain is reported. Ultrasound-assisted synthesis facilitates atomic transposition by supplying sufficient diffusion energy along grain boundaries, enabling unprecedented phase formation. The Ni<sub>3</sub>Pt<sub>5</sub> embedded nanocatalysts exhibit outstanding proton exchange membrane fuel cell performance under both light-duty and heavy-duty vehicle conditions, with significantly reduced Ni dissolution. Under light-duty vehicle conditions, the catalyst achieves a mass activity of 0.94 A mg<sub>Pt</sub> <sup>-1</sup> and a 421 mA cm<sup>-2</sup> current density (@ 0.8 V in air), retaining 78% of its initial mass activity after long-term operation. Under heavy-duty vehicle conditions, the multi-grained nanocrystal demonstrates only an 8% decrease in Pt utilization, a 5% power loss, and a 13 mV voltage drop, surpassing U.S. Department of Energy (DOE) durability targets. This study underscores the critical role of the atomically ordered Ni<sub>3</sub>Pt<sub>5</sub> phase in stabilizing multi-grained NiPt nanocrystals, enhancing both durability and catalytic activity. These findings establish Ni<sub>3</sub>Pt<sub>5</sub> embedded nanocatalysts as promising candidate for next-generation PEMFC applications, addressing key challenges in long-term operation.
https://doi.org/10.1002/adma.202504059
Nanomaterial-based catalyst
Materials science
Dissolution
Catalysis
Proton exchange membrane fuel cell
Nanocrystal
Chemical engineering
Durability
Nanomaterials
Phase (matter)
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